How We Recreated a Kawasaki Base Cylinder Gasket





We just wanted to share a quick behind-the-scenes look at a recent project we completed here at Abbey Seals Cork, replicating a
Kawasaki base cylinder gasket using our in-house equipment and expertise.
Kawasaki base cylinder gasket using our in-house equipment and expertise.
Here’s how we tackled it:
Overhead Photo Capture: We placed the original gasket on our gasket table to get a clear overhead image.

CAD Tracing:
That image was imported into our CAD software, where we carefully traced the outline, internal holes, and slots.
Scaling for Accuracy:
We then scaled the drawing to its true size using two key reference points (e.g. width and height).
That image was imported into our CAD software, where we carefully traced the outline, internal holes, and slots.
Scaling for Accuracy:
We then scaled the drawing to its true size using two key reference points (e.g. width and height).
File Prep for Cutting:
Once the CAD design was finalised, we exported the DXF/DWG file and fed it into our Atom Flashcut machine.
Once the CAD design was finalised, we exported the DXF/DWG file and fed it into our Atom Flashcut machine.

Material Selection & Cutting:
After confirming material thickness, we cut a perfect replica from 3mm PGE, matching the sample provided.
After confirming material thickness, we cut a perfect replica from 3mm PGE, matching the sample provided.

This process is part of our day-to-day service, helping customers replace or replicate essential gaskets quickly and accurately. If you’ve got a gasket you'd like us to reproduce or a custom solution you need support with, just send us your sample and we’ll take care of the rest.
EUR (€)
EUR (€)